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- August 21, 2025
A tyre changing machine is the workhorse of any busy shop. Routine maintenance keeps it running smoothly, reduces downtime and protects your investment. This guide outlines the daily, weekly and annual tasks every operator should perform.
Why maintenance matters
A well‑maintained tyre changer extends the machine’s life, reduces downtime and prevents technician injury. In high‑volume shops, a breakdown can bottleneck workflows and delay customer vehicles. Proper maintenance also protects customer wheels from damage.
Daily maintenance checklist
Spend a few minutes at the start and end of each day on these tasks:
- Clean the work area – Wipe down the machine to remove debris, rubber and fluids.
- Inspect clamps and the mounting head – Check for cracks or wear that might damage rims.
- Check air supply and hoses – Ensure all connections are secure and there are no leaks.
- Lubricate moving parts – Fill the lubricator bowl or oil reservoir, and grease the turntable and tower slides.
- Test safety functions – Ensure foot pedals return smoothly and emergency stops (on heavy‑duty models) function correctly.
Weekly maintenance checklist
Set aside about 20 minutes each week to dive deeper:
- Drain the air compressor and water trap – Moisture can damage pneumatic components.
- Inspect moving parts – Examine bead breaker blades, arm bushings and pivot points for wear.
- Listen to the motor – Unusual noise or vibration may signal mechanical problems.
- Check regulator settings – Confirm that air pressure is within manufacturer specifications.
- Clean the filter‑regulator‑lubricator (FRL) – A dirty FRL restricts airflow and reduces lubrication.
Annual maintenance tasks
Once a year, schedule a thorough inspection:
- Inspect moving assemblies – Check tower alignment, arm locking systems and spindle wear.
- Replace wear parts – Renew clamp pads, seals, O‑rings and protective covers.
- Flush and replace lubricator oil – Fresh oil protects internal components.
- Provide training – Retrain technicians or use manufacturer‑provided training programmes.
Pro tip for multi‑location shops
Standardising tyre changers across multiple locations simplifies training and spare‑parts inventory. Consistent equipment and maintenance schedules reduce downtime and create predictable life cycles.
For more advice on maintenance and safety, see our safety guide. If you’re looking for a tyre changing machine for sale or replacement parts, our catalogue has everything you need.
